The cross lapper FR150 Profile is a high-performance, innovative and state-of-the art machine obtained out of more than 50 years of experience in the field of cross lappers manufacturing process. The perfect control of carded webs lay down, together with a very high processing speed of the machine, allow this type of cross lapper to match with the need for higher efficiency and better quality on the modern nonwoven market.

  • Feed speed up to 150 m/min
  • Feed width up to 3500 mm
  • Fibre lap delivery width up to 15 m
  • DOUBLE-BELT web transporting conveyor system (sandwich type)
  • Profile Programmed compensation (fiber lap profiling) system for web distribution on the floor apron(patented)
  • Automated belt centring
  • Siemens S7-300 Simotion PLC- controlled parameter programming and machine control
  • Exclusive "DATA 150 CORMATEX" software
  • Conductive PU conveyors

Frame

Entirely made of steel, with properly sized bases projected for high speed performance and finished product width up to 15 m. EC- certified machine

 

 

Web transporting system

High production speed is obtained by means of conveyors, arranged in a sandwich pattern (double belt web transporting system); they hold and guide the web throughout the whole run until the web is deposited on the floor apron. This system prevents any undesirable web tensioning and minimises the effects caused by the air turbulences due to mass displacement during web laydown. This function is very important at high speed and when very light webs are handled.

FIBERLAP PROGRAMMED CONFIGURATION – “Profile” System

The PROFILE (patented system) is used to control the deposition of the web on the floor apron in a continuous and programmed way. Each compensation zone is individually controlled by a complex programmer, which controls the web laydown carriage speed in real time. The fiberlap configuration is repeatable and temporary corrections are possible. Graphic display of the fiberlap configuration by simple reading diagrams reproducible on the screen.

Teleservice assistance

This system allows the remote connection of the machine as well as the entire production line to our office, thus allowing out technical staff to check the machine operative parameters 24 hours a day and give the machine operators remote support and help.

Metal detectors

They can be installed upon request, to prevent damages to the downstream equipment.

 

 

Safety systems and accessories

The machine is equipped with special protections to minimise the air flows that may jeopardise the correct depositioning of the web on the floor apron. The side protections are provided of wide windows and sliding doors on prismatic rails, equipped with safety devices in compliance with EC regulations.

Electronic cross lapper, model FR50T

The electronic cross lapper FR50T is recommended when high speed performances are not essential requirements. The construction technology has been improved over time to guarantee the best quality performance anyhow. The innovative web control systems, developed for the high speed cross-lappers, have also been implemented.


Technical data

  • Infeed speed: Up to 75 m/min
  • Fiberlap delivery width: Up to 15 m
  • Conductive PU conveyors
  • All the carriages are controlled by variable speed electronically synchronised independent motors.
  • Drive system made of special heavy duty multi-layer timing belts with steel wires inner reinforcement.

To be installed on: